ISBM HDPE Technology

Injection Stretch Blow Molding (ISBM) of High Density Polyethylene (HDPE) represents a significant advancement in plastic manufacturing, offering unprecedented capabilities and efficiency. This process combines the precision of injection molding with the versatility of blow molding, opening up new possibilities for product designers and manufacturers across industries.

Why TOPAS® COC for ISBM HDPE Technology

Enhancing HDPE with Cyclic Olefin Copolymer (COC)

At Polyplastics and TOPAS Advanced Polymers, we’re revolutionizing the world of plastic bottles and consumer goods through our innovative blending of COC with HDPE. As the global leader in COC production, we’ve developed TOPAS® COC, a glass-clear and extremely pure plastic that’s transforming packaging and healthcare applications.

When applied to HDPE bottles, our cutting-edge ISBM technology creates a synergy that elevates product performance to new heights. Incorporating TOPAS® COC into HDPE enables manufacturers to produce superior containers that meet and exceed consumer expectations.

Key advantages of blending TOPAS® COC with HDPE include:

  • Glossier HDPE containers that rival PET
  • Richer depth of color for brand differentiation
  • Ability to incorporate special visual finishes and effects

  • Capability to store household and industrial chemicals
  • Resistance to ammonia and hydrogen peroxide
  • Possible elimination of post-fluorination processes

  • Enhanced protection against alcohols, acetone, acids, and bases
  • Improved moisture barrier for extended product shelf life

  • Higher stiffness for improved structural integrity
  • Reduced susceptibility to temperature-induced deformation
  • Potential for lightweight without compromising strength

Interested in TOPAS® COC for your Business?

More About ISM HDPE Technology

Transcends traditional manufacturing boundaries.

ISBM HDPE technology represents a significant leap forward in plastic production. Through the enhancement of HDPE’s unique properties—flexibility, durability, and cost-effectiveness—with unique processing enhancements delivered by TOPAS® COC, a specialty ethylene copolymer from Polyplastics and TOPAS Advanced Polymers, companies can create ISBM products transcending traditional manufacturing boundaries. This advanced technique will reshape the landscape of packaging, healthcare, and industrial applications, offering solutions that are stronger and more sustainable than ever before.

The ISBM process for HDPE manufacturing is a marvel of modern engineering. It combines multiple steps to create high-quality, consistent products.

Here’s a breakdown of this technique:

  1. Injection Molding: Molten HDPE and COC are injected or coinjected into a preform mold, creating a test-tube-like shape.
  2. Conditioning: The preform is brought to the optimal temperature for stretching and blowing.
  3. Stretching: A rod extends into the preform, stretching it axially.
  4. Blowing: Compressed air inflates the preform, pushing it against the walls of the blow mold.
  5. Cooling: The part is cooled rapidly, setting its final shape.
  6. Ejection: The finished product is ejected from the mold.

This process utilizes state-of-the-art equipment, including precision injection units, temperature-controlled preform conditioning stations, and high-pressure blowing systems.

ISBM HDPE products boast a range of properties that set them apart in the world of plastics:

  • Strength and Durability: The biaxial orientation achieved during the ISBM process, coupled with the high stiffness of COC, significantly enhances the material’s strength-to-weight ratio, resulting in lighter products that can withstand high impact and long-term use.
  • Chemical Resistance: ISBM HDPE exhibits excellent resistance to a wide range of chemicals, making it ideal for packaging aggressive substances or for use in challenging industrial environments.
  • Barrier Properties: The molecular alignment achieved during stretching improves the material’s barrier properties, offering superior protection against moisture, gases, and other potential contaminants.
  • Aesthetics: While HDPE is naturally opaque, the ISBM process enables smoother, glossier surface finishes than traditional EBM process for HDPE containers.
  • Cost-effectiveness: ISBM’s efficient material use and high production speeds translate to cost savings, making it an attractive option for large-scale manufacturing.


Versatility Across Industries

The combination of properties offered by ISBM HDPE has led to its adoption across various sectors:

  • Packaging Industry: From food containers to industrial drums, ISBM HDPE provides the perfect balance of strength, safety, and sustainability.
  • Food and Beverage: The material’s excellent barrier properties and chemical resistance make it ideal for preserving product freshness and safety.
  • Personal Care and Cosmetics: ISBM HDPE’s clarity and customizable aesthetics shine in this image-conscious industry.
  • Industrial Applications: ISBM HDPE’s durability and chemical resistance make it a popular choice for demanding industrial environments.

TOPAS Advanced Polymers leads the world in cyclic olefin copolymer (COC) production. Our flagship TOPAS® COC resins are revolutionizing industries from packaging to healthcare, enabling product designers and manufacturers to go beyond the ordinary.

As a chemical relative of polyethylene and other polyolefins, TOPAS® COC offers far more:

  • Superior Purity: Broad global regulatory compliance for direct drug contact and food packaging
  • Glass-Clear Properties: Ideal for sparkling films and high-performance diagnostics with UV transparency
  • Heat Resistance: Excelling in packaging films, sterilizable devices, and thermoforming applications
  • Olefin Compatibility: Blends seamlessly with polyethylene, improving recyclability
  • Enhanced Barrier Properties: Resists moisture, alcohols, and acids for superior product protection


Operating the world’s largest COC plant in Oberhausen, Germany, we serve a global customer base across diverse markets:

  • Packaging: Lightweight, durable, and customizable solutions
  • Healthcare: Sterile, reliable packaging for medical devices and pharmaceuticals
  • Diagnostics: Precise materials for accurate and efficient testing
  • Electronics: Advanced solutions for insulation, protection, and miniaturization


Our collaborative approach involves working with companies of all sizes to optimize their products and processes. We’re committed to continuous innovation, including the production of norbornene for complex organic molecules.

At TOPAS Advanced Polymers and Polyplastics, we’re not just shaping plastic—we’re shaping the future of industries worldwide. Ready to transform your products with TOPAS® COC? Find a representative in your area.

FAQ

People Also Ask:

ISBM combines injection molding and stretch blow molding, offering better material distribution, higher precision, and improved properties than traditional blow molding, which only involves the blowing step.

Yes, ISBM HDPE can be recycled. It falls under the same recycling category as other HDPE products and can be processed through standard HDPE recycling streams.

COC is compatible with HDPE and does not significantly impact its recyclability. The blended material can typically be recycled through standard HDPE recycling processes. In the US, containers comprising HDPE/COC blends have earned critical guidance recognition from the Association of Plastic Recyclers (APR) as recyclable with HDPE. In Europe, cyclos-HTP has certified the recyclability of PE/COC blends as part of the polyethylene stream.

ISBM HDPE technology benefits the packaging, food and beverage, healthcare, and industrial sectors most due to its superior strength, barrier properties, and versatility.

Uses

Explore Our Other Medical Uses.

Pharmaceuticals require the highest level of protection. With the high purity and barrier of TOPAS COC, blister packaging is safe and contents are protected from damaging moisture.
Whether you need clarity, stiffness, heat resistance, purity, chemical resistance, or challenging detail in your medical device design, TOPAS® COC delivers. This USP Class VI / ISO 10993 resin makes medical advances possible.
Advances in drug delivery are coming. And the advances increasingly rely on TOPAS COC to deliver features and performance other materials cannot.
Parenterals require the highest level of purity and inertness. TOPAS COC medical plastics are among the purest materials available. TOPAS COC enables glass-like clarity and design freedom.
Wearable devices used in drug delivery require an ultra-pure medical polymer with proven performance and broad regulatory compliance. Explore how the unique properties of TOPAS® COC can enhance product development in this rapidly-evolving area.

Let’s Talk

Contact the TOPAS® COC Team today.

Thank you very much for your interest in TOPAS COC. You may contact us at the locations below, or via the form.

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